Role Summary • As a PLC Controls Engineer I, you will support the commissioning and testing of automated material handling systems, including high-speed sortation, scanning, and merging applications. • This is an excellent opportunity for early-career engineers to gain hands-on experience in a dynamic, travel-intensive role.
Key Responsibilities • Assist in PLC programming, HMI development, and system commissioning • Support project scope, schedule, and deliverables • Collaborate with internal and external engineering teams • Help develop technical documentation (QA/QC, test plans) • Participate in BUAT/UAT/FAT testing and post-installation support • Contribute to customer training and troubleshooting
Required Qualifications • Bachelor’s degree in Electrical Engineering or related field • Up to 2 years of experience in controls engineering or material handling projects • Exposure to Allen-Bradley PLCs and Wonderware Aveva Edge (or similar HMI platforms) • Interest or experience in post and parcel operations is a plus
Technical Skills (Preferred) • PLC & HMI: Allen-Bradley, Beckhoff, Wonderware Aveva Edge, FactoryTalk View • Drives & Interfaces: VFDs, Cognex/SICK scanners, machine vision systems • Software Tools: Studio 5000, RSLinx, AutoCAD Electrical, B&R Automation Studio • Networking: Ethernet/IP, Profibus, WCS integration • Other Tools: Ignition, SOPAS, SST Profibus Config Tool, Datalogic DataMan
Soft Skills • Willingness to travel extensively and work in dynamic environments • Strong communication and documentation skills • Eagerness to learn and contribute to cross-functional teams
Required Q&A
1. Describe a recent commissioning project involving sorters, conveyors, or MDRs using Allen-Bradley PLCs and Wonderware Aveva Edge (or similar HMI). What were the key challenges and how did you address them?
2. Which Allen-Bradley PLC platforms and HMI features have you used in post and parcel operations? How were they applied during commissioning?
3. How do you approach troubleshooting unexpected behavior in PLC-controlled sortation or scanning systems?
4. Walk us through your I/O validation and system readiness process in a parcel distribution center. How do you minimize disruption to live operations?
5. What safety protocols and documentation practices do you follow when commissioning controls and HMI systems in live environments?
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